Product Description
2571 Hot Product 25hp 18.5kw Heavy Duty Direct Driven Screw Air Compressor
TECHNICAL DATA:
|
Model |
WZS-25AZ |
|
Air Flow/Working pressure |
2.9m3/min @ 8bar |
|
2.7m3/min @ 10bar |
|
|
Cooling type of COMPRESSOR |
Air cooling |
|
Cooling type of MOTOR |
Wind cooling |
|
Driven method |
Integrated connection |
|
Start way |
Soft VSD Start |
|
VSD inverter |
INOVANCE / HOLIP / VEICHI |
|
Exhaust Temp. |
< ambient temp. +12 degrees |
|
Oil content |
<3ppm |
|
Noise |
70±2 dB(A) |
|
Power |
380VAC/3ph/0~200Hz |
|
Motor power |
18.5kw/25hp |
|
Dimension |
1380*850*1150mm |
|
Weight |
590kg |
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| Lubrication Style: | Oil-less |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2024-05-07
China Hot selling CZPT Industrial Screw Air Compressor China Manufacturing Bk18-8g Best Rotary Screw Air Compressor 18.5kw Rotary Screw Screw Air Compressor near me shop
Solution Description
HangZhou CZPT CZPT Gear Co., Ltd.
Incorporate: No. 8, Keji Highway, Guangfu City, HangZhou District, HangZhou
Leading Income Advocate For You:
* DCZ-I1I Nitrogen CZPT Gear
* DCZ-1 Environment Fuel CZPT Equipment
* Nitrogen CZPT Unit N, Purifier
* DCZ-IV Variety Nitrogen CZPT Gear
* DCZ-111 Nitrogen CZPT Products
* Nitrogen CZPT Host
* Oxygen CZPT Host
* Nitrogen and Oxygen Booster
* Secondary Buffer Tank
* H,T,a Filter
* Primary Buffer Tank
* Micro Heat Drying Device
* Nitrogen Creation Program
* Oxygen Technology Technique
* Cold Dryer
* High-Efficiency Oil Remover
* Primary Air Tank
* Air Compressor
Product Sequence: Screw Air Compressor Sequence
BELITT INDUSTRIAL SCREW AIR COMPRESSOR CHINA Manufacturing BK18-8G Best ROTARY SCREW AIR COMPRESSOR eighteen. 5KW ROTARY SCREW SCREW AIR COMPRESSOR
Thorough Pictures
Screw Air Compressor Series
FAQ
Q1: What are your main goods?
A1:
– Nitrogen Manufacturing Technique
– Oxygen Generation System
– Nitrogen Generator
– Oxygen Equipment
– Other Components
Q2: Are you a factory or trading firm?
A2: We are resource factory with possess export proper. And our model is BELITT.
Q3: What is the actual tackle of your manufacturing unit?
A3: Our firm is situated in No. 8, Keji Highway, Guangfu City, HangZhou District, HangZhou province.
This fall: What is the guarantee interval? Will you provide some spare parts for the equipment?
A4: A single-yr warranty for devices and long lasting technological assist. And We will offer some spare components for you.
Q5: What is the voltage of the solution? Can it be custom-made?
A5: It is with normal 380V. Sure, it can be customized according to your requirements.
Q6: What payment terms do you take?
A6: 100% payment by TT prior to exit manufacturing facility.
Q7: What is the guide time?
A7: If with standard design, it is 5-7 times. If OEM, remember to check with with our product sales immediately.
Q8: Do you take OEM orders?
A8: Sure, we have a specialist style group and welcome OEM orders.
Q9: Which trade terms are acknowledged?
A9: EXW, FOB, CIF, CFR, CPT and and so forth.
Selecting the Right Air Compressor For Your Residence
You will uncover that air compressors are indispensable resources for a variety of conditions, such as garages, property workshops, and basements. These instruments can electrical power a selection of instruments, and each model is sized to match the job at hand. Because air compressors have only one motor, they are light-weight, compact, and simple to handle. Using 1 air compressor to electricity a number of tools will also lessen the dress in and tear on individual elements. This post will introduce some crucial traits to seem for when deciding on the correct air compressor for your residence.
Constructive displacement
A constructive displacement compressor applies force to a fluid, while a centrifugal one particular does the opposite. A constructive displacement compressor creates the wanted pressure by trapping air and increasing its volume. Its discharge valve releases the high-force gas. These compressors are employed in industrial programs and nuclear electrical power crops. The variation between a optimistic and adverse displacement compressor is that a positive displacement compressor can compress and launch air at a steady rate.
A good displacement air compressor uses a reciprocating piston to compress air. This minimizes the volume of the air in the compression chamber, and a discharge valve opens when the force reaches the sought after degree. These compressors are employed in bicycle pumps and other pneumatic instruments. Good displacement air compressors have a number of inlet ports and have many configurations. Constructive displacement air compressors have a single-performing and double-performing piston, and can be oil-lubricated or oil-totally free.
A positive displacement air compressor is diverse from a dynamic compressor. It draws air into the compression chambers and then releases the pressure when the valve is opened. Optimistic displacement compressors are frequent in industrial purposes and are obtainable in one-acting, double-acting, and oil-lubricated types. Big piston compressors have ventilated intermediate items and crossheads on gudgeon pins. Scaled-down designs have forever sealed crankcases with bearings.
Oil-free of charge
Oil-free of charge air compressors have some positive aspects over their oil-lubricated counterparts. They do not call for lubrication oil due to the fact they are coated with Teflon. The substance has one particular of the cheapest coefficients of friction and is layered, so it slides earlier other levels with minor work. Due to the fact of this, oil-free compressors have a tendency to be less costly and nevertheless provide similar performance. Oil-free of charge compressors are a good choice for industrial apps.
The daily life of an oil-totally free air compressor is drastically longer than an oil-lubricated counterpart. These versions can run up to 2,000 several hours, 4 instances more time than the average oil-lubed compressor. Oil-totally free compressors also have a substantially reduced working sounds than their oil-lubricated counterparts. And due to the fact they do not need oil alterations, they are quieter. Some even very last up to 2,000 hrs.
An oil-totally free air compressor is a great choice if your application calls for large stages of purity. Numerous purposes call for extremely-pure air, and even a drop of oil can trigger item spoilage or damage to manufacturing tools. In addition to the well being risks, an oil-free of charge air compressor minimizes the costs associated with oil contamination and minimizes leaks. It also gets rid of the want for oil collection, disposal, and therapy.
A typical oil-totally free air compressor is extremely effective, necessitating only about eighteen% of the entire load horsepower. However, oil-totally free compressors have a increased threat of untimely failure and are not suggested for massive-scale industrial apps. They may also use up to 18% of the compressor’s full ability. They might sound desirable, but you have to make certain you recognize the positive aspects of an oil-totally free air compressor just before deciding on a single for your industrial programs.
One-phase
A single-stage air compressor is designed to supply the electrical power for a solitary pneumatic instrument or gadget. These devices are normally scaled-down than two-stage compressors and make significantly less warmth and energy. These machines usually are not developed for heavy-duty industries, but they are nonetheless extremely successful for a variety of programs, which includes automobile stores, gas stations, and various manufacturing crops. They can also be used in borewells, as they are suitable for tiny areas with low air flow requirements.
A one-phase air compressor has 1 cylinder and two valves – the inlet and the delivery valves. Equally of these valves perform mechanically, with the inlet valve controlling torque and the delivery a single managing air stress. Usually, single-stage compressors are powered by a gas engine, but there are also electric versions offered. The solitary-stage air compressor is the most widespread kind of air compressor. It has a one cylinder, one piston, and one particular air cylinder.
The single-phase air compressors are used for tiny assignments or personal use. A two-stage air compressor is more powerful for industrial tasks. Its longer air finish life makes it far more productive. It is also much more successful for use in the automotive sector, where the motor has a lot of cylinders. In general, single-stage compressors need a increased electrical power amount. The one-phase product is excellent for little projects, although a two-phase 1 is suited for greater-scale arsenals.
CFM
The cubic foot-for every-moment (CFM) of an air compressor is the output of the device. In order to estimate the CFM degree, begin by searching at the compressor’s specs. You must know how many cubic ft the device can keep and how many kilos for every sq. inch it can compress. Once you have these data, you can calculate the CFM. Now you can use these figures to pick an suitable air compressor for your requirements.
The most widespread way to enhance the CFM of an air compressor is to turn the regulator down. By turning the dial down, the air compressor will generate far more than 10 CFM. You can also try out connecting two output valves. Make positive that the options are modified effectively just before you commence. This will guarantee that your air compressor is performing at its optimum efficiency and lifespan. To boost the CFM of your air compressor, 1st examine that your regulator is calibrated for the preferred pressure stage.
To compute the CFM of an air compressor, initial determine the tank quantity of the machine. Then, multiply this volume by the time it requires to fill the tank. Then, divide the end result by sixty seconds to determine the CFM. When you know how much air your device can maintain, you can choose a suitable air compressor. If you’re functioning in a confined spot, you should buy a instrument with a big tank.
PSI
The PSI of an air compressor is the strain that it can output. A typical air compressor has a gauge connected to the airline at the base, next to it, or among the two. The gauge tells the true strain of the air compressor, whilst the cut-out stress is decided by the company. The manufacturer suggests that you established the lower-out strain 20 to forty PSI increased than the factory recommended stress. If you want to established the force for your nail gun, you can use the cut-in and minimize-out pressures on your compressor, and the tank will not exceed this range.
The PSI of an air compressor steps the drive that it can provide, which is usually in pounds for each square inch. For most air resources, you want at minimum forty to 90 psi. In general, reciprocating air compressors operate on an on/off basis. This romantic relationship is identified as the obligation cycle. All air compressors are rated for a certain responsibility cycle, this kind of as fifty p.c on and 20-five % off.
The Psig of an air compressor is not free of charge, as several people imagine. The PSI of an air compressor is not totally free, but it is essential to preserve it for safe functions. If you are possessing difficulties maintaining a constant force, consider turning down the PSI of your compressor by 2 psig. This will establish the essential force for the machine. You’ll also boost the quantity of energy in the method by one %.
Power source
The power supply for an air compressor is crucial in its operation. With out the right voltage and amperage, air compressors will not perform correctly. The electrical power source must be close to the compressor so that it can plug into an electrical outlet. If it is also significantly from the outlet, the compressor may not be in a position to develop enough strain. When this occurs, the fuse inside of the air compressor will turn off to defend the user. The power resource need to be a secure distance from the compressor.
Most manufacturers do not specify the electricity supply for an air compressor. Relying on the horsepower, the compressor will call for roughly four amps of power. A a single-horsepower compressor would draw about twelve amps. If it were powered by a standard a hundred and twenty-volt house source, its motor would exceed the fifteen-amp breaker capability. A greater air compressor, even so, will demand a different fifteen-amp energy supply, generating it impossible to use it with this type of energy source.
The energy resource for an air compressor is usually electrical alternating recent (AC) that is equal to the voltage on a normal wall outlet. A three-section air compressor, on the other hand, requires a particular AC provide with three electrical offset pulses. No matter of the sort of air compressor, the power resource need to be appropriate with the incoming electrical power support. A single of the most common problems when attempting to hook up an air compressor to an AC electrical power supply is undersized wire. This outcomes in low voltage and large amperes, tripping of above-load relays and blown fuses.